Forklifts are essential workhorses in construction and warehouse operations, used daily to lift and move heavy loads. Despite regular maintenance, some parts wear out faster than others, and knowing when to replace them is key to keeping your operations running smoothly. Worn-out parts not only slow down productivity but can also cause accidents or bring your work to a standstill. Here is how to identify the most common signs that your forklift parts need replacing.
- Worn-Out Tires. Forklift tires endure a lot of wear and tear. To ensure performance and safety look for cracks, tears, and flat spots, which are clear indicators that it is time to replace them. If you notice small chunks falling off—known as chunking—replace the tires immediately, as this means they are no longer safe to use.
- Clogged Filters. Oil, air, and fuel filters need regular maintenance to keep your forklift running efficiently. Clogged filters can reduce fuel efficiency, potentially leading to engine damage or overheating. If you notice a strong fuel odor coming from the engine, this could indicate a filter issue. It is important to remove the forklift from service immediately to prevent the dangerous buildup of carbon monoxide in indoor settings. Schedule routine maintenance to check and replace filters as needed.
- Damaged Hoses. Hoses are vital for transporting fluids throughout the forklift. Over time, these hoses can wear out due to several factors like usage and environmental conditions. On average, you should replace the power steering hose, the hydraulic and reservoir tank hoses, and the fuel hose, every 3,000 to 4,000 hours of operation.
- Worn-Out Forklift Mast. The forklift mast, which lifts, lowers, and positions loads, requires regular maintenance. Signs of wear include grinding sounds or visible scrape marks, indicating metal-on-metal contact. This should be addressed immediately by a professional. Additionally, uneven, or bent fork tips can cause accidents and damage to goods. If the lift starts moving slowly or does not reach its usual height, these could be signs of a damaged mast. Inspect the forks and the condition of the fork blade regularly to determine if replacements are necessary.
- Elongated Forklift Chains. Forklift chains should be replaced every 6 to 12 months, depending on usage and load. A chain gauge is the best tool to measure wear and elongation. If elongation exceeds 3%, it is time for a replacement to avoid operational failures and maintain safety standards.
- Depleted Brakes. Forklift brakes typically last about 5,000 to 7,000 hours. However, aggressive braking or poor driving habits can wear them down faster. Listen for unusual noises or delays in stopping, which could signal the need for a brake inspection or replacement. Regular checks, even when there are no obvious signs of wear, are crucial for maintaining safety.
Make sure to incorporate these checks into your routine maintenance schedule to protect both your equipment and your team. Texparts it's your perfect ally to suplly all the parts that you need.